Forged gate with his own hands

The gate is an important part of a street wall or fence. They restrict access to the inside of the building or to a certain area. Perform not only a protective function, but also act as a decorative exterior decoration, indicate the status of the owner. When choosing a quality construction, special attention should be paid to its functionality and aesthetic properties. Very elegant and expensive look gates with elements of forging.

The disadvantage of forged products is their high cost. But if there is a desire to allocate your site, while saving money, you can try to make simple fencing, including separate parts of the pressure-treated metal, with your own hands. Openwork metal components will be able to complement the swing, folding, lifting, sliding models.

Forged gate features

Forging was the main method of processing metals for many millennia. Together with it, the artistic direction also developed. Its main difference is that finished products can be called a work of art to a certain extent. The master invests a piece of himself in each item and spends a lot of time on the creation process.

Forged designs do not lose their relevance over the years. Gates and wickets are valued, they are very expensive. They have an attractive look. Often made according to individual designs, characterized by a unique design. These fences are versatile. They are combined with any fences. Look great with wooden, brick, stone, corrugated fence.

Gates are produced by hot or cold forging. In the first case, individual elements are created by heating the alloy in the furnace or furnace. Blacksmiths of iron brought to the desired temperature give a certain shape. The connection of the individual components occurs through welding, rivets. Experienced blacksmiths are able to realize any pattern, forge the family coat of arms or company logo.

In the production of structures using the cold method, heating is not used. The bending of the metal blank is carried out on the machines using special templates. The disadvantage of this method is that the material loses its strength characteristics. Some elements have to be bought in finished form, for example, leaves, flowers, patterns. However, such production does not require blacksmithing skills.

Products obtained by hot, the most expensive and durable. When they are created, the metal is compacted, its quality characteristics are improved. At the same time, even the openwork metal curls become very durable.

Advantages and disadvantages

Gates with forging elements are set by the owners of houses and cottages, they restrict entry to the territory of state institutions, private companies and establishments. They have a unique look, able to become the highlight of almost any exterior. They can have a minimal decor, represent whole compositions, emphasizing a certain landscape design. Among the main advantages of forged fences are:

  • Presentable view. They emphasize the status of the owner of the site.
  • The uniqueness of each model. It is possible to order any design made on the finished project, or to make a drawing yourself.
  • Durability and wear resistance. Processed with anti-corrosion and paintwork metal will last a long time.
  • High strength. The product perfectly perform a protective function.
  • Easy care. It is enough to periodically wash the painted surface with a damp cloth.
  • Versatility. Art forging is combined with different materials, suitable for different styles.
  • Ecological characteristics. The raw materials used in production are environmentally friendly, it is safe for humans and the surrounding nature.

The disadvantages of the design include:

  • High cost. Forged products, especially those made according to individual drawings, will be very expensive.
  • Long production time. For the production of complex models can take weeks, even months.

Varieties

The construction market offers a wide range of wrought iron gates. Making the right choice among the existing diversity is very difficult. In order to choose the most suitable model at an optimal price, it is necessary to understand the types of products that combine the protective and aesthetic functions. There are several basic criteria by which all structures can be classified:

  1. By way of opening the valves:
  • Swing.
  • Retractable.
  • Lifting.
  1. By way of management:
  • Mechanical. Opening is done manually.
  • Automatic. Management is carried out using the remote.
  1. By view of the valves:
  • Open or transparent. Through them is perfectly visible fenced area.
  • Closed or deaf. Hide the site from prying eyes. Valves are made of metal sheet, on top of which the forging elements are fixed.
  • Combined. The doors remain partially open. The fence is less massive, looks more attractive.

Recoiling

The main feature of the sliding gates is their name. They roll back to the side along the fence, save space in the courtyard, allow the car to drive as close as possible. To open the valves do not need free space in front of them. However, the products are also limited to the minimum opening-closing zone; they cannot be installed if the length of the fence is not enough.

Forged models are very difficult to manufacture and install. They are heavy, but are characterized by reliability, resistance to wind loads. Sliding products have the following design: frame, inner lining, sliding mechanism. Depending on the type of the last element, rail, cantilever, and suspended versions are distinguished on the support beam. Each type has its own individual properties.

Lifting

There are two main types of lifting gates: rolling, lifting and turning. The first type cannot even include individual forging elements. The second option is a more reliable design. Shield products have a fairly simple device. They consist of a frame, canvas, guides. The basis of the entire system is a rectangular steel frame, welded from shaped tubes.

Fences are most often installed in the garage, at least at the entrance to the site. When open, they significantly reduce the height of the opening. Forged models are very rare. This is due to the load on the lifting mechanism, which is designed for a certain weight. Therefore, when installing massive structures, only devices on counterweights are used, hinged-lever systems are not suitable.

Massive

The main feature of the massive gate is their closeness. They can be both retractable and swing. Deaf models are completely made of metal, have a sufficiently large weight, so when installing them, reinforced hardware is used. Their back wall is sheathed with iron, the front side of the canvas is decorated with a three-dimensional image or a decorative ornament made of forged elements.

This is one of the most expensive designs, which is available for wealthy people. She is able to decorate a luxurious mansion, a presentable cottage, a commercial property. Products belong to the category of elite, they are often installed together with a similarly decorated fence. They hide the fenced area from prying eyes, provide maximum protection.

Swing

This is the most common and popular type. Gates are distinguished by a rather simple construction. They consist of a frame, trim, support legs, hinges, bolts and locks. There is a wide variety of these products. There are single and double leaf options. The last of these models may have different length of the leaf. By the presence of the gate emit deaf, as well as fencing with built-in, free-standing door.

Swing gates have the lowest cost compared to other models. They are undemanding in service, are characterized by the long term of operation. When installing them, there is no need to concrete the territory adjacent to the fence. Folds open manually, can swing open in different directions, depending on the location of the hinges.

Forging material

In the production of the gate using different raw materials. It all depends on their device. Any product includes a frame and decorative elements forging, sheathing material for the valves can also be used. In most cases, for the manufacture of the frame used profile pipes, corner, but there are also exclusive models in which all the component parts are completely forged.

Steel sheet, wood, polycarbonate, professional sheet can be used for sash paneling. The most durable designs are made of thick-walled metal. Forged elements are most often produced from ordinary steel, in the case of the cold method, from rolled metal in the form of a circle, a strip, or a bar. The most high-quality and durable models are made of stainless steel, but they are very expensive.

The fastening of the forged components is carried out using spot welding. Weld seam cleaned grinder with grinding wheel. To increase the operational life of the surface is treated with anti-corrosion solutions. After it is primed, covered with a layer of paint. Sometimes for painting use two colors and more, such coloring allows to give to a design more effective look.

Forged items, ornaments and decorations for gates

For decoration fences use a variety of forging elements. With their help, create original and unique designs. All existing patterns can be divided into three main groups, in which are displayed:

  • Geometric shapes. The largest category includes many types of components, for example, decorative rolled products in the form of twisted pipes, strips with a pattern.
  • Plant motifs. This is one of the most popular destinations. On sale you can find a lot of ready-made parts that have the appearance of leaves, flowers, branches, vines. There are whole compositions with the image of natural landscapes.
  • Animals There are less previous version. Most often represented by the image of birds and animals.

When cold processing metal most often use metal rods. They are bent, milled, stretched, flattened, forged. Of the most popular parts are:

  • whorls;
  • spirals;
  • rings;
  • head;
  • paws and pikes;
  • coinage;
  • baskets;
  • the vine;
  • stripes to give strength.

Style and design

Entrance gates, gate, fence are a kind of cover of the general design of the site, located on it the house, other structures. First of all, all elements of the fence should be combined with each other, as well as comply with the overall design of the fenced area, the objects existing on it. For clarity, we consider several of the most popular styles:

  • Renaissance. Wickets and gates should contain an ornament. The development of the pattern begins with the center. The main element of the figure are spiral-shaped curls created from round bars, which intersect with each other. Art forging seems to be weightless.
  • Modern When creating a composition, smooth lines are used, similar to the bending of plant stems. The basis of the ornamental pattern is a sample of flowers. The fauna is represented by swans, eagles, bats.
  • Minimalism. Products have a strict appearance and the simplest form. There are practically no curls, but there are bends.
  • Art Deco. The design looks expensive and natural. You cannot use stamped blanks here. Every detail is exclusive, you must first draw it.
  • Romanesque. At registration, fairy tales, plant and animal ornaments are used. Characteristic symmetrical patterns and semicircular arches located above the entrance.

Color spectrum

Gates can be painted in any color. Choosing the right shade is an important step in the installation design. It depends not only on the type of product, but also the general perception of the entire site. Professional designers have developed a number of rules that should be followed when designing the entrance fence:

  • The tone of the gate and hedge should be combined with a touch of the roof of the house.
  • Black color is universal. It looks great in any landscape.
  • White, light gray tone allows you to visually increase the area of ​​the fenced area.
  • Blue coloring will create the effect of merging the hedge with the surrounding space.
  • Green should not be chosen if the territory has a large number of plantations.
  • Bright background looks spectacular, but quickly tires.
  • Dark colors do not attract attention. This design is suitable for lovers of solitude.
  • When facing supporting pillars brick or masonry, the color of forged elements is limited to brown and beige.

Manufacturing technology forged items

Technological metal processing includes various methods. In performing forging operations, the specialist uses different methods, applies special tools, giving the material the necessary shape and size. To proceed to the independent production of the gate, you should familiarize yourself with existing technologies. Forging - high-temperature processing of metal billets. Its special kind is the cold way.

Blacksmith craft study in specialized schools. If you can not take special courses, you can try to master the process yourself. To do this, you can use specialized literature, study workshops, the existing dimensions of parts.

Cold forging and necessary tools

The method of cold metal processing allows you to deform it without heating. This method does not require special forging skills, therefore, it has become quite widespread. Using this technology, you can make beautiful gates yourself. Most of the parts are done by hand, some forged items (leaves, flowers, patterns) will have to be purchased off the shelf. Having firmly decided to make the structure at home, you should consider a number of points:

  • the process takes a lot of time;
  • when the rod is deformed in this way, its strength characteristics decrease;
  • to straighten an incorrectly bent blank is problematic, and sometimes impossible;
  • the work will require special devices;
  • purchased or personally manufactured equipment may not be needed in the future;
  • despite the possible difficulties that may arise in the process of work, improvised entry barriers will be much cheaper than purchased models;
  • To make the structure complete, it is worth thinking about purchasing finished forged fittings.

To create parts will require the following machines and templates: gnutik, snail, wave, twister, flashlight, globe. Buying equipment for the unit production of elements is not profitable. Its cost will pay off only after making a few fences. To save money, you can make the simplest devices yourself. From the tools you need only a welding machine and a grinder.

Hot forging

Hot forging is one of the oldest methods of working with metals; it has not lost its relevance even now. So create unique products, often made to individual orders. All elements are made by hand, each of them is exclusive. The bottom line is to heat the iron alloy with carbon (steel) in the hearth or furnace, after which it is given the desired shape.

During the work different tools are used: hammers, sledge hammers, tongs, anvil, forks for bending, chisel-forging chisels, nails, ironing. Forging blanks requires a specialist to have some experience and knowledge in the field of heat treatment of materials. The metal overexposed in the furnace will lose its properties, it will become more brittle, and during processing, defects such as cracks may appear.

In the absence of special education, skills, equipment, professionally create forged items at home will not work. However, you can try to prove yourself, to organize a workplace from affordable, relatively inexpensive equipment. As an anvil, you can use a piece of rails, cook a forge from improvised means, provide air supply with a vacuum cleaner.

Features and installation rules

Installing a wrought iron gate is quite a challenge. As in any job, building skills will be required here. First of all, it is necessary to establish bearing supports, which are the basis for any entry structure. When choosing a suitable profile is to take into account the weight of the whole structure. Mounted racks are recommended to overlay with brickwork, which will increase their stability.

Under each pole, it is necessary to dig a hole with a depth of up to 1.5 m. Tamp the bottom, fill up a pillow of sand and rubble 30 cm thick.Then install support legs, level them, and concrete. When installing rail sliding gates, it will be necessary to fill the strip foundation along the entire path of the sash.

After a week, when the concrete is dry, you can proceed to the installation of the target. On the welded frame, the seams should be cleaned, the metal should be coated with an anti-corrosion compound, primed and painted. After the finished frame is required to put to the installed posts, try on it, weld reinforced hinges to the posts. Hang the doors, check them for proper opening.

Forged gates made of corrugated board

The profiled sheeting is a cold-rolled profiled steel sheet. It is quite thin and durable material. Thanks to its coating, it is resistant to various precipitations, is not subject to corrosion. It is rather simple to work with this building material, it is easy to look after him.

The professional sheet is used not only as a roofing covering, but also at arrangement of fences, sheathe gates. Its main feature is light weight. It does not weigh down the massive forged structure. Gofrolist has an attractive appearance, allows you to hide the fenced area from prying eyes.

Wrought polycarbonate gates

In combined fences, different materials can be used as siding. One of them is polycarbonate. Its widespread use testifies to the high qualities of polymer plastic. There are two main types of this raw material: monolithic and cellular. With their help, you can create unusual designs.

Recently, this building material began to be used in the construction of fences and gates. It is characterized by good sound insulation, high durability. It's enough to work with him, he can be given any shape. A special role is played by its light conductivity. There are transparent and matte models.

Wrought iron gate with built-in wicket

In relation to the gate, the wicket can be placed separately, mounted in a sash. A separate design looks much more solid, it is not limited in height, it can have any width. In some cases it is not possible to install a separate door, then resort to the second option. Built-in door saves space, reduces waste on materials.

When designing such a structure, one should take into account the presence of a threshold from below, a limitation of the door in height from above and in width, and additional stress on the frame. Experts recommend minimizing weight imbalance. Therefore, for swing models it is recommended to provide the opening as close to the hinges as possible, in close-up products to bring it closer to the counterweight.

Wooden gates with forged elements

Natural wood is a traditional building material. Wooden gates in appearance are not inferior to metal counterparts, and in combination with wrought iron elements they look much more attractive than structures edged with steel or profiled sheets. Particular attention is deserved products made under the old, which is simply impossible to create from other raw materials.

Fences made of natural wood are of low cost, and with proper surface treatment they will last a very long time. As decorative elements forging they use hinges, handles, bolts. When using metal frames, the structural strength increases by several times, this allows you to combine wood with any forged objects.

Features care for the gate

Forged products do not require special care, but the occasional holding of some events will help to extend the service life and maintain an attractive appearance. The gates are constantly on the street and are exposed to the negative impact of the external environment. Only high-quality manufacturing materials allow the product not to rust. It is enough to wipe them with a damp sponge. In other cases, you must adhere to the following rules of care:

  • Conduct a monthly thorough inspection of all bends and hard to reach places;
  • Immediately remove the slightest trace of rust;
  • Once a year cover with anti-corrosion protective compounds;
  • Do not let the lubricant dry on moving parts (hinges, at the joints).

Conclusion

Gates with forging elements allow you to decorate any area, indicate the status of the owner, his taste preferences. Forged items for them can be made hot and cold method of metal processing. If you want to save money, you can try your hand at blacksmith's craft, make simple components yourself, install the fence yourself.

Watch the video: How to Roll Barrels and Forge Hinges (March 2024).

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